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3D Material Replacements 

The 3D printed materials that were investigated for their surface quality and structural integrity were:
- Acrylonitrile Butadiene Styrene (ABS)
- Polylactic Acid (PLA)
- Acrylonitrile Styrene Acylate (ASA)
- Clear Resin 

These four materials were analysed for any surface imperfections which might disrupt the surface presentation and quality of the their final casts. This included noting any air bubbles, scratches, print lines in the set material. 

 

PLA ornate corner.jpg

PLA (Ornate corner piece) done on Makerbot Z18
 

ASA floral curl.jpg

ASA (Floral Curl) done on Stratasys F370
 

ABS blooming flower.jpg

ABS (Blooming Flower) done on Dimensions SST768
 

resin mirrored blooming flower.jpg

It is clear to see that these materials have completely different surface states compared to the traditional materials.
The PLA has captured the original well, however there are contour lines left behind by the printer as it was building up the sample. However, PLA does appear to have a smoother surface quality than that of the ASA (which has contour lines visible too) and the ABS (which had captured the original poorly). 
Resin had surprising results in that it had captured the original mould perfectly, with no contour lines, air bubbles or cracking to be seen. 


 

Clear Resin (Mirrored Blooming Flower) done on Formlabs Form2 

The structural integrity of the four materials was determined on a Tensile Strength Testing Machine. The results indicated that the 3D printed materials were more flexible than the traditional materials, and instead of breaking under the pressure of the weight, they bent with it, causing none of them to disintegrate structurally. 
 

PLA gilded piece.jpg

PLA (Ornate corner piece) post gilding 
 

Each material was covered in several layers of bole to smooth their surfaces, however it was found that resin only needed one layer due to its already flat appearance. 
The 3D materials gilded very well, however it was still clear that even through the layers of bole surface imperfections could still be seen such as the contour lines on the ASA, PLA and ABS. However, no such imperfections could be seen on the Resin, which appeared to be just as good as the compo traditional material. 


 

ASA gilded piece.jpg

ASA (Floral Curl) post gilding
 

ABS gilded piece.jpg

ABS (Blooming Flower) post gilding
 

Resin gilded piece.jpg

Clear Resin (Mirrored Blooming Flower) post gilding 

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