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Traditional Material Replacements 

The traditional materials that were investigated for their surface quality and structural integrity were:
- Plaster of Paris (Plaster)
- Jesmonite
-Composition (Compo)

These three materials were analysed for any surface imperfections which might disrupt the surface presentation and quality of the their final casts. This included noting any air bubbles, scratches or lines/ creases in the set material. 

 

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Plaster Cast of Ornate Corner

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Jesmonite Cast of Ornate Corner

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Compo Cast of Ornate Corner

The three materials all had different surface qualities with Plaster displaying imperfections such as air bubbles, cracks and an uneven surface.
Jesmonite also showing air bubbles, however Compo showed little surface imperfections and picked up the detail of the mould the best out of the three materials. The only surface imperfections present on the compo were the crack lines from the original compo which had been picked up by the moulding process. 

 

The structural integrity of the three materials was conducted on a Tensile Strength Machine. The results showed that plaster was the stiffest material, followed by jesmonite and then compo. However, compo was the only material that did not break structurally under the pressure of the plates of the machine, instead the material bended with the pressure, thus making the material more flexible and suitable for conservation purposes. 
 

Gilding 

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jesmonite gilded pieces.jpg

Gilded Plaster pieces

Gilded Jesmonite pieces

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Gilded Composition pieces

Testing was carried out on four different sizes to determine which would produce the best finish:
- Wundasize
- Special Gilding Size 1 hour clear
- Special Gilding Size 4 hour clear
- Special Gilding Size 20 hour clear
It was found that the 20 hour clear produced the best gilt finish where little tears and imperfections in the gold could be found upon application and completion. 

With this, the three traditional materials were gilded using the 20 hour clear and a clean, smooth, reflective finish was produced with little imperfections to be found once again. 
 

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